Installations / Plants THE SURFACING AND TAPPING OF MILK
Tecnomeccanica Bellucci designs and manufactures solutions for the surfacing process in the dairy industry: surfacers for Parmigiano Reggiano, surfacers for Grana Padano, surface basins, automatic and semi-automatic tapping systems.
PARMIGIANO REGGIANO SURFACERS GRANA PADANO SURFACERS SURFACE BASIN / SURFACE TANKS AUTOMATIC OR SEMI-AUTOMATIC TAPPING
PARMIGIANO REGGIANO SURFACERS
Milk surfaces destined for the production of Parmigiano Reggiano are made up of one or more overlapping and open cylindrical tanks (complying with the policy of production which provides "open-air steel tanks"), but equipped with a pneumatic closure for washing automatic.
The particular "flower petal" design promotes air passage, helping to improve the surface.
The surfaces are made of very thick steel with 2B internal and external surfaces and brushed and/or ground welds; they are assembled on load cells for measuring incoming and outgoing milk and have, as required by law, a self-supporting anti-seismic structure.
They are equipped with valves, cesspools and pumps according to the needs of the system and with equipment for automatic tapping; can also be installed on existing systems.
ADVANTAGES
YIELD
The "flower petal" design optimizes the passage of air, helping to improve surfacing
QUALITY AND CONTROL
The tapping takes place based on weight reading and fat content of the milk
GRANA PADANO SURFACERS
The milk surfacers intended for the production of Grana Padano are made up of several overlapping, insulated and closed cylindrical tanks.
Made of thick inox steel, they are assembled on laden cells for measuring incoming and outgoing milk. They are equipped with a pneumatic closure for automatic washing through Cleaning In Place and have a self-sustaining anti-seismic structure as required by law.
Equipped with valves, cesspool and pumps according to the needs of the system and for automatic tapping equipment.
They are equipped with a staircase or specific enslavement for easy and safe inspections.
Can also be installed on existing systems.
ADVANTAGES
DURABILITY
High quality and design did it on purpose to guarantee high durability
SENSORS
Complete predisposition for sensualistic
SERVICING
Provision of the staircase or specific enslavement for easy and safe inspections
SURFACE BASIN / SURFACE TANKS
Built-in stainless steel with dimensions appropriate for the needs of the dairy, they are characterized by a relax on the bottom to facilitate emptying, bayonet supports, possibility of inserting level indicators.
They can be supplied with a single wall or double wall for cold circulation of water dedicated to cooling the milk.
Furthermore, with a limited investment, they can be equipped with an automatic tapping system.
AUTOMATIC OR SEMI-AUTOMATIC TAPPING
The automatic tapping system can be installed both on traditional surfacing basins and on modern surfacing machines, and is made up of: litre-counters, pumps with inverters, fat indicators and load cells under the surfacing machines or mixers.
The automatic tapping system, thanks to fat indicators, allows the flow of milk coming from the basins or tubs to be stopped as soon as the fat concentration becomes too high.
The sensors are managed via PLC and dedicated software thanks to which it is possible to save the data and obtain graphs with the trend of the fat concentration in the milk.
BENEFITS
CONTROL
Constantly controlled tapping which stops as soon as the fat concentration exceeds set up level
HOMOGENEITY
Homogeneity of the product guaranteed by instrumental measurement, even when seasons and temperatures change
DATA
Historical recording of data to verify how the different parameter variations impact the success of the product
BETTER SEDIMENTATIO
The slow tapping reduces the mixing of the milk in the tank and the sedimentation is better, clearer
COST REDUCTION
Cost reduction as it is not necessary to monitor tapping from the early hours of the morning
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